Efficiency through In-house Manufacturing

Our Manufacturing System

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Our Manufacturing System
 
Fukui Byora utilizes an integrated production system including die-making, production equipment, heat treatment, metal plating and secondary processing. This integrated in-house system allows us to have advanced production management which strongly supports Byora quality.
Heading

Heading

Heading is a basic cold forming process. We have 1,200 formers and headers and produce 12 billion parts per year (8,000 different products).

Rolling

Rolling

The rolling process takes a blank between two dies and rolls it until the pattern on the dies is imprinted onto the blank. Like heading, it is a cold forming process and thus enables high speed production with little material loss.

Secondary Fabrication

Secondary Fabrication

To respond to a wide variety of manufacturing needs, we employ a wide range of secondary processes, including machining, bending, pressing, fastening, and plastic molding.

Polishing and Cleaning

Polishing and Cleaning

Cleaning is often done after heading and secondary fabrication to remove machine oil used during those processes. Cleaning can only be done when the cleaning settings used suit the shape and material of the product as well as the oil used. The process requires extensive experience and proper handling of the products.

Heat Treatment

Heat Treatment

With our vacuum furnaces and other heat treatment equipment, we ensure high quality heat treatment, including quenching, tempering, magnetic annealing, normalizing, and carburizing.

Surface Finish / Metal Plating

Surface Finish / Metal Plating

We have a dedicated plating factory as one of our Byora Group subsidiaries. This allows us to provide suggestions and resolve technical problems quickly and reliably.

 
Contact Us
Contact us to ask about any of our products or services
by telephone or email.

[ Tel ] +81 3-6228-4391    [ Fax ] +81 3-6228-4493
[ Business Hours ]
8am to 6pm (Japan Standard Time)Monday to Friday
 
 

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